該聯動線主要由自動理瓶機、離子風氣洗瓶機、直線泵式灌裝機、磁力旋蓋機、電磁感應封口機、不干膠貼標機等多臺單機組成,主要用來完成大容量口服溶液劑產品的整理、清除塵埃粒子、計量灌裝、封口及貼標簽等工序,適用于塑料瓶,去除塵埃粒子,粘度高,比重大,旋緊力度大,瓶子易擦傷并且清洗要求高的產品。
This linkage production line is composed of the automatic bottle arrangement machine, ion wind bottle cleaner, line pump filling machine, magnetic force capping machine, electromagnetic induction sealer and label sticker and is mainly used to arrange the large-capacity oral solution products, clean the dust particles, balance and fill, seal and stick mark. This production line is suitable for removing dust particles of plastic bottle and those products which are highly sticky, have higher specific gravity, has higher capping force, are susceptible to bottle scrape and require high quality.
其中離子風氣洗瓶機機為同類機型創新產品,采用密封瓶口吹離子風除靜電清洗瓶子,實現了塑料瓶口服溶液劑產品在灌裝前的有效清洗,該清洗裝置的應用提高了產品澄明度和產品合格率。灌裝部分采用高位罐與高位不銹鋼泵近距離結合灌裝(大口徑、短距離、無死角設計,適合膏劑類產品),旋蓋部分采用磁力離合器旋蓋,灌裝后防滴漏、防拉絲、無瓶不灌裝、瓶底瓶肩定位卡緊裝置、旋蓋頭旋緊瓶蓋后自動離合等裝置的應用,使聯動機組在工作狀態下運行穩定,有效控制了藥液污染工作環境及包裝材料的風險,并且保證其生產過程中符合GMP要求,是各液體制劑產品生產企業理想的聯動生產線。
The ion wind bottle cleaner is first invented in similar models in China. it can seal the bottle mouth and blow the ion wind to remove the static and clean the bottle and can effectively clean the plastic bottle oral solution products prior to filling. This cleaning machine improves the product clarity and product qualification rate. The filling part realizes near-distance combination filling between the high-level jar and high-level stainless steel pump (big diameter, short distance, no dead corner design and suitability for plaster product). The capping machine screws up the cap with the magnetic force clutch. After filling, it can avoid drop and drawing and filling without a bottle. The bottle bottom and shoulder location clamping machine and automatic clutch machine for caps screwed by the capping header are used to ensure stable operation of the linkage unit, effectively control the pollution of the pharmacy liquid to the working environment and packing materials and ensure that the production process meets GMP requirement, so it is the ideal for the liquid agent product manufacturers.
主要技術參數:
Main technical parameters:
- 生產能力:60-150b/min
- Productivity:60-150b/min
- 清洗/灌裝/旋蓋頭數:32/16/12
- Cleaning/filling/capping header number:32/16/12
- 理瓶機功率:1.16Kw 380V 50Hz
- Power of bottle arrangement machine:1.16Kw 380V 50Hz
- 氣洗瓶機功率:5.95Kw 380V 50Hz
- Power of air bottle cleaner:5.95Kw 380V 50Hz
- 灌裝機功率:1.5Kw 380V 50Hz
- Power of filler:1.5Kw 380V 50Hz
- 鋁箔封口機功率:2.0Kw 220V 50Hz
- Power of aluminum foil sealer:2.0Kw 220V 50Hz
- 貼標機功率:1.6Kw 220V 50Hz
- Power of label sticker:1.6Kw 220V 50Hz
- 生產線重量:~4800Kg
- Weight of production line:~4800Kg
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